Management of Boiler and Steam Systems in the Oil & Gas Industry

Introduction:

The Oil and Gas Boiler and Steam System Management Course aims to provide delegates with a comprehensive understanding of the operational aspects of boiler units and steam generation and distribution systems. Participants will gain expertise in the processes of burning various types of fuel within boiler combustors. The course will also cover trends and techniques for energy efficiency and management related to effective steam distribution system operations.

Participants will learn about the components of operation, control, service, and repair of boiler units through workshop activities based on practical industrial applications. Strategies for ensuring the reliability of boiler units and optimizing the performance of the entire steam system will also be emphasized.

This course primarily targets oil and gas industry specialists, focusing on practical knowledge for troubleshooting and effective operation of boiler systems, ensuring safe and efficient steam generation while mitigating risks.

Objectives:

By the end of this course, participants will be able to:

• Acquire knowledge of measures for increasing heat transfer processes in modern industrial boilers and steam generators within their operational contexts.
• Understand fuel combustion and handling related to specific steam and environmental requirements.
• Investigate the integration of waste heat recovery methods and cogeneration systems.
• Explain the filtering, treatment, and drying of boiler feed water, as well as the reclamation of condensed water from steam.
• Operate and maintain all key subsystems of the boiler plant, emphasizing structural and functional integrity.

Training Methodology:

• Group Discussions
• Knowledge Assessments and Quizzes
• Simulation Exercises
• Industrial Training
• Project – Real World Case Studies
• Safety Protocol

Course Outline:

Unit 1: Introduction to the Concepts of Boilers and Steam Generation Systems

• The application of boilers and steam generators in the chemical and petrochemical industry.
• Competence of industrial boiler construction.
• Parts of industrial heat recovery boilers.
• System of boiler plant steam generation.
• Safety regulations surrounding the operation of steam boilers.
• Design and construction stages considering thermal and mechanical factors of boilers.
• Components of boilers: air, fuel, water, and steam trains.
• Steam thermodynamic properties and quality.

Unit 2: Combustion in Boiler Furnace Fuel Process

• Features of fuels used in heating boilers.
• Combustion processes in boiler furnaces.
• Design of burners and air-fuel mixing designs.
• Combustion efficiency and heat transfer optimization.
• Loss of combustion products: NOx and SOx.
• Environmental policy.
• Heat recovery boilers and utilization of flue gases.
• Feedwater preparation, chemistry planning, and technology.

Unit 3: Operation of the Boiler with Automatic Control Systems

• Master control system components of the boiler.
• Advanced boiler instrumentation.
• Boiler safety systems.
• Interval of operation and variation of load on the boiler.
• Fuel control and burner management systems.
• Combustion control systems.
• Drum level control.
• Control of heat loss through casing and insulation.

Unit 4: Climate Control Systems in Plants: Steam System Management

• Boiler plant performance monitoring.
• Blowdown optimization and recovery.
• Optimizing steam trap functions.
• Heat recovery condensate treatment.
• Reducing losses through declaration.
• Air purge of condensers.
• Steam control and valve selection.
• Pollution control system management.

Unit 5: Repairs and Maintenance of the Boiler and Problem-Solving

• Diagnosis of performance and steam systems.
• Inspection approaches for key equipment.
• Non-destructive testing and stress analysis.
• Frequency of planned maintenance.
• Maintenance procedures for starting and shutting down boilers.
• Prevention of boiler failures.
• Troubleshooting failures: hints and rules.

Conclusion:

This course on oil and gas boiler system and steam management focuses on equipment maintenance. Participants are expected to develop a clear understanding of the oil and gas sector, learn effective management of boiler and steam systems, and practice professionalism in the safe and efficient operation of combustion and steam generation processes.